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A Dangerous Issue Discovered During Routine Checks

During a recent inspection, our team found a serious issue. A key drive system was operating without an anti-fallback device. If the drive system failed, the shaft could fall without warning. This created a life-threatening hazard for anyone below.

Clearly, urgent action was required.

An immediate anti-fallback device safety upgrade was planned to fix the issue and ensure the site was safe and compliant.

What Was at Risk?

Without an anti-fallback device, a shaft failure could cause:

  • Serious injury or even death
  • Major damage to surrounding equipment
  • A clear breach of health and safety regulations

Additionally, the client faced potential legal and financial consequences if left unresolved. That’s why we acted fast.

Our Safety Upgrade Plan

  • To solve the problem, we developed a clear and simple four-step solution:
  1. Safe Access

Our engineers first removed the timber bulkhead. This allowed safe access to the faulty system.

  1. Floating Dummy End Installation

We fitted a floating dummy end to support the anti-fallback device setup.

  1. Anti-Fallback Device Fitting

A compliant anti-fallback device was installed. This prevents any shaft movement if the drive fails.

  1. Testing and Sign-Off

We fully tested the upgrade. Once complete, the system was signed off and logged for compliance.

Results: Safer, Stronger, Fully Compliant

This anti-fallback device safety upgrade delivered clear results. The site now benefits from:

  • A safer environment for everyone onsite
  • Reduced mechanical failure risks
  • Full compliance with industry regulations
  • Peace of mind for building managers and teams

Moreover, all work was completed quickly with minimal disruption.

Why Anti-Fallback Devices Matter

Anti-fallback devices are vital. Without one, any drive failure can lead to tragedy.

Thankfully, these upgrades are quick to complete and highly effective. If you’re unsure about your own system, don’t delay.

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